Dr350 airbox mod

Vortex High Flow Aluminum Airbox. Once these mods are made, THEN the stock exhaust will start to become a limiting factor. Drop in replacement for the stock airbox which provides much higher flow to the engine. Airbox Mod. First, the airbox mod. First kick start every time too! Seat Concepts now makes a seat with a pan, so you don't have to deal with upholstering your own seat. Replace these any time you feel excessive play in the sprocket hub. I have only ever seen 5 notch or fixed position needles from mikuni though. 6) With the 10mm combo wrench,loosen only the hex bolt at the bottom front of the airbox. the kay-n-en and that lincoln feller also both had gaps where they could pull in engine bay air when the stock holes couldn't keep up (there's 12 sq inches of This is a very easy and effective mod to perform on the C2/4 engine.


Im sorry if this has been addressed already but I searched and checked procycle for a tutorial . so i just decided in the end to try the Airbox Mod and see how it goes. SUZUKI DRZ400S (2001-2008) Review. Eventually I want to make it street legal or look into a second newer dual sport for longer trail rides. Its just so much easier to see what is going on with the box removed from the frame. 75mm Then Laminated with High Quality Oracal laminate 2. Printed with Top of the Line Roland Printer. The KLR650 AirBox mod combined with jetting is the easiest and cheapest way to add power to the trusty old 650 engine. After you have finished your airbox mod the inside of your airbox will be full of plastic shavings.


You can do ALL of this modification with your existing airbox as it sits within your bike. it hasn't been re-jetted or 3x3'd, (the airbox mod with a hole cut to Get your dirt bike set up right. Drilling a set of holes in the airbox housing will open it up and allow more air to breathe into the engine. Air box mod, UNI air filter PRO TAPER handle bars (factory KTM bend) 1997 CR500 inverted forks with new shaft seals - sprung for 210lb rider Eibach 8. Performing either the rejetting or air box mod alone will make your bike run worse - if it runs at all. 1990 DR350, purchased from original owner, it has under 2000 miles on it. This is the parts swapping project in progress. 17. You will be able to tell once you remove the seat.


There are a couple of air box mods used by DR650 riders. I used a pencil to draw the design of what I wanted to remove from the factory airbox. No mods to Airbox Flapper Mod. Upon receiving the new air box I sent the hole engine, carb and new air box the Thumper Racing (not the same as this web page) where they did a 435 big bore kit and jetting for $417. Circumstances deposited a few extra dollars in my motorcycle fund, and I foun Suzuki DR 350 Performance Modifications. Heat soak at this (pre-MAF) part of the intake could mostly come either from the airbox itself being hot or the hood (the Now, let's get into my "Ultimate Mod". Now I machined the inlet of the throttlebody to eleminate the restriction, the out sticking tube was. On some DRZ400 models the 3X3 airbox mod requires material to be removed from the top of the airbox (with a sabre saw, dremal, hot knife etc) however on the modern DRZ400E Suzuki has made life easy as the airbox hole is already 3 inches x 3 inches with a removable snorkel that restricts airflow. Find Dr350 Se Whitem94 Hayabusa in stock and ready to ship right now.


I left the side facing the engine for somewhat of a heat shield, the area underneath that has the rubber grommet to hold the airbox in place and the area next to the inner fender where the hold down bolt is everything else was trimmed off. What is the "Airbox Mod"? This is a discussion on What is the "Airbox Mod"? within the Z1K/Z750 Performance Upgrades forums, part of the Kawasaki Z1000, Ninja 1000, Z800, Z750 & Z-750S category; Originally Posted by frank booth Do you mean why anyone would put an exhaust on and not a PCIII? have other flow related accessories (airbox, pipe, etc). Suzuki DR 350 Performance Exhaust Systems This is information concerning Suzuki DR 350 performance exhaust systems. Using the Vaportech speedo. A Tale of 250 It was the best of times, it was the best of times. Here are some pics of my airbox mod. Pumper carb is the best mod! Can't believe how much power gain I got there. Did the Airbox mod on www. My bike was being remapped on the dyno while we were testing this mod, I don't think it's nessicary tho.


5) Using the 10 mm socket completely remove the bolt at the top back of the airbox, loosen the one inside the box near the middle only. Motorcycles, ATVs, dirt bikes, and more. I want to do the airbox mod on my 100% stock 2011 DR but in all honesty im completely clueless as to what to do, my biggest issue is rejetting or adjusting the carb. OK some things have changed. We carry a large selection of dirt bike exhausts to give you the option of a race ready system like the Yoshimura RS-4 complete system or the more modest FMF 1990 DR350, purchased from original owner, it has under 2000 miles on it. Also there does seem to be a slight increase in throttle response. The KTM airbox is removed with no tools. I was wondering if anyone had experimented and done an airbox mod on them?(Cutting the webs and guts Re: MS3 airbox mod. The wheels are both DNA wheels.


Yesterday it started on the second kick as usual, but when reaching 45+mph or 5000ish RPM, it lost power and eventually stalled out. Not really vintage I have a 1990 suzuki DR350S. So far here's the pictures. Airbox Mod : Is THe airbox mods will help you get more power. I just called them up and told them a rear for a dr350 and front for an rmz250 and they took care of the rest. If I start it every couple days, it will start fairly easily, but if I let it sit more than about 5-6 days, I have to use starting fluid and kick till I can't kick any more. Cut it to match the opening below and really open it up. The other two are directly on the bottom and on each side of the air box under the foam by the smaller little foam pieces. First step is to remove the airbox cover located on the right side of the engine compartment.


oh and i also already have the knn filter if that matters. I posted part of this in the HD forum recently, but this is a more comprehensive write-up on the mod. Then again my catless, O2 sensorless Gen 5 '99 already has much better Would there be any adverse effects to removing the airbox completely, is it even possible on the stock carb? I know it would need to be retuned at the least. Other than that, this is a super solid bike for anyone who wants to get on a bike cheap! (The bottom of the air box mod) I cut eight inch and a quarter holes in the bottom of the air box six directly under the foam facing the carbs and you can see the battery through the holes. Size 13. These are instructions for modifying the stock air box on a Suzuki DR350. The factory air box does what it is designed to do but it does not do it efficiently and is therefore a major restriction to the performance of the engine. This is a very easy and effective mod to perform on the C2/4 engine. anyone have any pictures of how the air box mod is suppose to be done, i'm not sure if i just take the top off and drill a bunch of big holes or what!? so i'd like to see a few pictures and some tips of do's and don'ts would be great.


Fast by Ferracci c/f pipes, and the usual airbox mod. As far as blocking off the holes for the actuators I used caps from bottles of Apple juice and some two part epoxy. 5mpg. Air Box Mods. com it ran great for 4 weekends but no longer. Thing is the needle doesnt need changing for this mod, so i'm wondering if maybe some of the early models just came with a 2 notch needle. maximum-suzuki. 1991 Suzuki DR350 - Photos, Specs, and Reviews. Volvo NA CARS: Airbox Mod A airbox mod can really aid in the use of just one air filter instead of many.


I have the airbox mod done, and am getting a k&n filter. If it is your way to go with the Indian airbox, you could think about this too: View attachment 46493 At the first step I tryed some thicker washers to move the airbox, that the "wall" around TB should set lower. Check out Ludwigs dr 350 page on the net. Has a pumper carb, supertrapp, and air box mods. Free mod didn't hurt anything, so I'm leaving it alone to see long term results. I am keeping the stock airbox, as I do not want to mess with the MAF sensor. Starts with a kick or two even in freezing weather. The suspension was revalved by precision concepts in Cal. This mod has greatly slowed the airflow hitting the filter and results in an even spread of dust accross the whole filter.


Got the idea from a post of another forum. Suzuki DR-Z400S introduced to replace the similarly styled air-cooled DR350. with the airbox/jetting and sprocket mods the ol' DR has more than enough punch and oomph without putting a big Ride and Fly - The Airbox flap in the down position is open and not the other way around. Would it be dumb to buy a 41mm carb instead of the 39mm to run in the open air-filter setup with a stock engine that will see a big bore down the road? Find great deals on eBay for suzuki dr 350 enduro. BTW that flexible duct attached to the airscoop in the airbox came that way stock. The Mikuni TM36 OR TM40 pumper carburetor kits from the Power-Barn are easy bolt-on horsepower for ALL 1990-1999 Suzuki DR350's. Here at MotoSport you'll find all the dirt bike parts to suit a wide variety of bikes and riding styles. I also removed the side of the airbox on my old GT750 Water Buffalo (2-stroke triple) and gained lots of bottom end torque, but lost power at high speed. I have the airbox mod and a big gun full exhaust with the quite core and it works well and is not very loud.


The previous owner did several modifications such as a 4 gallon Clarke tank, an air box modification, Easton handlebars, a more comfortable seat, a 12 volt cigarette lighter port on the handlebars. The suzuki dr350 dual sport used a cv carb. I've got it setup for adv touring, not serious offroad (my XR600R is my offroad bike), its geared up so 70mph is easy. The way to go was with cycle Gear's Magic Air Box adding about 4-7hp along with a UNI Air Filter. This is the first bike I’ve ever owned. hey people, i was bored and wanted to mod my car but wasnt ready just yet to actually go out and purchase a CAI or SRI or anything of the likes. The previous owner has done the 'airbox mod' to the bike and then I imagine tried to up jet to suit. . 1993 Suzuki DR350 - Photos, Specs, and Reviews.


SkiCoach - In emailing Trail Zone magazine about why they removed the Airbox Hardware on their WR250R project bike, the response was that this Airbox Flap was used for Noise Emissions when doing Drive by Testing. Spent a number of hours trying to help my buddy get his modded KLR650 (drilled airbox, no snorkel, aftermarket can, shimmed jet needle) to run worth a shit on a trip in Colorado a couple of years ago. Honda initially offered the XL600LM and Suzuki the DR600 Dakar but the European market wanted touring machines based on the winning NXR-750. The reason I’m telling this, is because, I did the mod before in another car, just by removing a plastic net out the stock air box, getting CEL, next day I found out the air intake manifold’s actuator was broken due air pressure, this was replaced right away, but there was a chance it was caused due my mod. Excessively worn dampers can cause the cush hub bearing to fail - which will ruin your sprocket carrier. There is quite a drastic loss in power with the conical filter. The mod is simple and allows for about 85% more air into the airbox. com and get free shipping over $99 w/ Real-Time Order Tracking. I've sold the Silver VTR, and now I have a red one.


8. The airbox flapper is a small door on the top of the airbox which opens at higher RPMs to allow more air to flow in. www. The stock airbox does not allow enough airflow to get into the intake system. Thank you for visiting my page at Angelfire. If you have any sources for parts and upgrades to the Suzuki DR200se please share them with me. thanks Kyle 2005 dr 650 Buy Suzuki DR350SE DR350 DR 350 SE 6 Sigma Custom Carburetor Carb Stage 1-7 Jet Kit: Jets & Jet Kits - Amazon. It was originally added for emissions reasons, and removing it gives your bike a nice boost in throttle response time, and a little extra power. An intact air box is a Helmholz (Helmholtz?) resonator, just like the sounding box of an acoustic guitar.


Airbox mod Jetted carborator Two brothers exhaust Rear cargo rack Rear foot pegs (chicks dig bikes) And some small stuff I am sure that I'm missing The only need of the bike is that the fork seals began to leak a couple of weeks ago. I sold it for 1000 so I "lost" 50 bucks I guess. This bike is also a Jap-spec bike, but the engine in it was in bad shape, so I changed it with a Euro-spec motor I bought off of a friend, after he binned his VTR. Sold as a set of 6 rubber dampers. I also like the DRZ-400, but the 350 is appealing because of the air-cooled engine and relative simplicity. com FREE DELIVERY possible on eligible purchases I done very similar mods to mine. Already has airbox mod. I took it on a 65+ mile ride around town monday, a mix of highway and street. Very good.


This auction is for Two (2) Custom DR350 Swingarm Decals. I like the airbox from Cycle Gear, but think that most of their engine mods are too much money for too little return unless you're racing pro and/or money is no object. 9kg rear spring and new seals in rear shock ACERBIS headlight and tail light assembly WHAT COMES WITH IT EXTRA: Spare engine and chassis parts new in box spare front tire Kien Tech mods for DR200se Suzuki DR registry! Thumpertalk. 5" x 1. 1993 dr350, just purchased. they all relied on the stock holes in by the radiator cover and the two small holes below the airbox to bring in air. Rejetting goes hand in hand with this mod. 5mm. It ran flawlessly.


This is an ideal time to give your airbox a good clean out, pull out your airfilter, give it a clean and reapply airfilter oil. High Quality Oracal vinyl 3. 0L V6 X. One is just to remove the air box door. . The EHS lid definitely allows a larger CFM flow and provides a more direct approach to moving more air than the inferior designed snorkel. S. Any comments on what kit to use and where to get it? Preferably in Canada Exhaust To start out I plan on modifying the exhaust, cutting of the 7/8's" diameter tailpipe and welding in a tailpipe that is 1 1/2 " in diameter. Welcome to the Two Wheeled Texans community! Feel free to hang out and lurk as long as you like.


The kits are suited for mild to modified motors and come pre-jetted for immediate bolt-on installation. For years I've wanted a DR350. It was a pain to start up until I changed the petcock yesterday, I went from the vacuum to the gravity feed also and now it'll start in the first few kicks, it still has a couple kinks I need to work out, like the air/fuel adjustment, I see that the previous owner did the airbox mod but i'm not sure if new jets were installed also, in regards to the air/fuel adjustment all it says in looking to the airbox. Oh yeah, it seems to pop alot on deceleration. Research this heavily before doing so though. If cutting the airbox to the size of the air filter is the small airbox mod than whats the large airbox mod? Can any one give me some clarity on the I am going to be doing the air box mod and replace the needle/jets in the carb. To complete the mod I sealed off the area around the new flange opening with 2" foam insulation to keep the hot air from the engine away from it. the PO of my dr350 did the air box mod & k&n filter swap the bike starts easily, runs smoothly, accelerates steadily, decelerates w/o burping & crepitating & otherwise pleases me when i read the plug, it was a nice chocolate milk colour guess i'm out of touch i'll just wait for the implosion & put the remaining parts on flea bay Carburetor Repair Carb Rebuild Kit For 94-99 Suzuki DR350SE 94-99 DR350 SE DR 350 By Mopasen Black Air Filter Air Intake Cleaner For Suzuki DR350 90-98 1990 1991 Mods & fun stuff for your Suzuki TL1000R & TL1000S 97-03 Do this mod to make fuel filter changing easy and maybe even give you better flow. Volvo owners perform an airbox mod to increase performance in their vehicles.


I would highly recommend getting a dr350 for your first bike (kickstart if youre man enough haha) or any other used dual sport. Most times I read that guys just fool with the gearing for more dedicated trail riding, do the 3x3 air box mod and a jet kit, and seem happy with that. VERY noticeable power gains. Credit goes to MillerTimeX17 who decided to create a intake for his X and I am making a similar version using the stock airbox. plus i wanted to keep my car as stock as i could for now. Some also change out to SM gearing or 15/39 for more dedicated highway use which cuts the RPMs down 65 mph + I believe I noticed a small increase in performance after doing the airbox mod. Simplistic, reliable, and easy to squeeze extra performance from, these bikes have been the weapon of choice for many Dual Sport and ADV riders, including Austin Vince and the original Mondo Enduro team. Motorcycle Bodies and Frame Parts Featuring Dr350 Se Whitem94 Hayabusa available for purchase now. Nowhere.


A ton better than stock, but it can't touch my KTM power wise. net Hi guys new to the site pics coming soon anyway I have an 05 with yosh R22 bolt onns, TRE, PC III, pair valve removed and BMC air filter which airbox mod would be the best without causeing any major changes with ridability. My 1990 DR350S really was pretty slow when I got it to ride Dual-sport events in 1990-it could barely keep up with the XR250L's. carbs are NOT my strong point, any help would be much appreciated My bike has become hard to start and idle seems to slow as it stalls frequently, I hve to keep a little pressure on throttle to keep it running, even after it is warmed up. I ended up putting the DR350 flatslide Mikuni,FMF Powercore w/quiet insert and the Vortex air box from Cycle Gear at that time and until recently Keintech offered those airboxes. It's got the big bore kit (448cc), vortex airbox, and muffler mod. Jesse's DR350 Air Box Mod. Horses for courses was just making a case against but agree it is a cheep harmless mod that's easily reversable so what the hay. Factory Airbox Mod? Since the factory air boxes are suppose to be cold air themselves.


Unfortunately I have no "before mod" temp data to do a comparison. The Suzuki DR350 has a long-standing reputation as one of the best Dual Sport motorcycles available. My 1997 DR 350 SE(V) motor photos This is the '97 DR before I started swapping the parts to it from my '94 DR. Cone filters work on either a cold air intake or when being used with a heat shield. 75" We can swap in other colors for a $5 editing fee We can make bigger versions, message me for price. When on the similar trip I was around 18. However, we would like to encourage you to register so that you can join the community and use the numerous features on the site. So where would you recommend drilling holes into the airbox. 9kg rear spring and new seals in rear shock ACERBIS headlight and tail light assembly WHAT COMES WITH IT EXTRA: Spare engine and chassis parts new in box spare front tire So I am making a cold air intake for my 2005 4.


Suzuki DR 350 Air Box Mods This is a quick walk through for performing the basic Suzuki DR 350 air box modifications. If you want to spend the bucks you can put on an FCR-39 pumper carb with that. One mod I forgot to mention which is paramount for off road riding is the "T-Vent mod" this will help eliminate the flooding that occurs with the cv carb when riding over rough terrain. I was especially concerned the original airbox setup would drive dirt through the filter because of the very high speed airflow hitting the filter. This is an awesome idea! I took that top piece off the pipe that comes from the airbox and goes to the top (which doesnt look like it can grab much air anyway) and it didnt really feel any better or feel as if it was cooler after spirited runs. Please come back and visit again! P. Come and ride mine - that should give you a good idea of what you will end up with. Also i drilled out the brass plug so I could adjust the air\fuel mixture. $189.


keintech. I would not expect driving IATs to have dropped (at least IAT at the filter) since in the OEM intake fresh ambient air is fed to the airbox from the grill. 6000 miles, great shape, and I love it. I only did the left airbox and drilled out the battery tray where ever there was space. First kick start every time too! Suzuki DR350 Upgrades And Modifications. Unfortunately it was in a accident years ago and has a salvage title. The DR350 has always been available in an off-road and street-legal version. Suzuki DR 350 Carburetor's And Jetting ive been hearing about an air box mod for a dr350 that will aparently add about 7bhb?? how easy is it to do and will it decrease reliability? also has any1 got instructions of how to do it? Cleanup after the DRZ 250 airbox mod. I recently swapped in a richer main jet, cut the top of my airbox, swapped in an adjustable pilot needle, and swapped in an extended idle mixture screw.


com is a good forum as well. BROTHERS POWER PLUG MOD DR350 DR 350S 350 S Kit Street Legal SUZUKI DR350 1990-1999 dr 350. Sent from my iPhone using Tapatalk Re: JoeV Airbox Mod Don't just take the flappers out, cut the tube that houses them. Fmf q4 pipe with powerbomb header, dynojet jet kit, cut air box, and I also drilled another hole in my slide. Order factory fresh Suzuki OEM Parts at BikeBandit. While I was replacing the seat, I decided to give you guys a look at one of the many ways to The way to go was with cycle Gear's Magic Air Box adding about 4-7hp along with a UNI Air Filter. While I have money for anything safety or maintenance unfortunately I'm on a strict budget for anything non essential like a PC2 and dyno time. Email: vincepuccetti@sbcglobal. I chose the older DR350 over a newer (smaller) bike for the power, good track record, and there are some decent aftermarket parts & mods out there if I want to go that route.


4) Open airbox, remove filter, and move airbox cover(lid) out of the work area. The offroad version dr350 used a cable slide. I am the second owner of this bike. Most people say this one makes the most difference, and it happens to be the one that takes the longest to complete. My plans for my DR350S is to get the Thumper big bore kit, Scotts suspension mods (available After 110mile trip though the mountains I averaged 20. Tools Needed: Metric Allen Wrench Set Drill Pilot Bit, and 1/8" Bit Computer Printer Tape 45 Minutes. To further prove to you the power loss of a cone filter in place of an airbox, here is a dyno test from Techtonics Tuning of an open-element conical filter versus an airbox. Adventure Modifications DR650 and XR650L Televising the Paris Dakar rally spawned European desire for replicas of the Enduro motorcycles used. We can design something totally custom.


The bike needs a new front tire. Airbox: There’s a simple airbox mod you can do that makes a BIG difference. This allows a lot more air in the box, makes a lot of noise and decreases the protection against water and dust your filter has. If you can find one of those airboxes Suzuki DR 350 Performance Modifications. I am new to web design so please forgive the crude attempt. I've been using the EHS air box lid since 2003 on other off-road toys and provided that insight to this forum for the 630 based on the inferior design of the air box cover. You will NOT need to remove the airbox from the frame to do this. Airbox Mod page one Airbox Mod Page three Airbox Mod Page 2. I've heard that there is a modification to the carb that addresses the problem, but I can't find out what it is.


Suzuki DR 350 Carburetor's And Jetting The DR350 is rather hard on the cush drive rubbers. There is a point of diminishing or negative returns. Has anyone here attempted to do a stock airbox mod? For track days I want to be able to pull the driver side grill piece out of the bumper and possibly plumb some brake ducting pipe from that area to the stock airbox. and would you recommend the de-snorkeling? No. but within that year of owning that bike, which I miss dearly, I've learned so much without paying or sacrificing too much. Ether the filter or airbox mod or both helped. I don't want to piss of the mods by posting links to other Ram sites, but if you Google "Ram airbox intake tube mod" it's pretty much the first hit This mod lacks the bling of some of the commercial "C"AIs but from what i observed of them they lacked the "cold" part. Better whith open airbox and rear pipe mods complete. dr350 airbox mod

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